Fitted Sheet Manufacturer, Private Label and Hospitality
Box-cornered, elastic to specification, pocket depth set to your mattress
Fleafel manufactures box-cornered fitted sheets in percale, sateen, twill and jacquard for hotel groups, national retailers and private label bedding brands. Pocket depth is cut to the customer mattress rather than to a house standard, in 350, 400 or 450 mm. Elastic runs all four sides in an 8 mm channel, corners only, or all four sides with under-mattress anchor straps. Minimum order is 250 pieces per size and colourway in stock fabric, or 500 dyed to your colour.
Constructions Available
| Construction | Weave | Yarn count | Thread count or weight | Typical use |
|---|---|---|---|---|
| Percale | Plain | 40s to 80s combed | 200 to 400 TC | Crisp hand, hospitality and premium retail |
| Sateen | Satin | 60s to 100s combed | 300 to 600 TC | Soft hand and surface lustre |
| Twill | Twill | 40s to 60s | 200 to 300 TC | Durability, high-wash environments |
| Jacquard | Jacquard | 60s to 100s | 300 to 500 TC | Woven pattern, decorative ranges |
Size Range and Pocket Depths
Fleafel produces to the standard finished sizes of every market it serves, and to house sizes on customer specification. The tables below are the market conventions; the approved tech pack governs.
| Market | Size | Mattress, cm | Mattress, inches |
|---|---|---|---|
| United Kingdom | Single | 90 × 190 | 36 × 75 |
| United Kingdom | Double | 135 × 190 | 54 × 75 |
| United Kingdom | King | 150 × 200 | 60 × 78 |
| United Kingdom | Super King | 180 × 200 | 72 × 78 |
| European Union | Single | 90 × 200 | 36 × 78 |
| European Union | Double | 140 × 200 | 55 × 78 |
| European Union | Queen | 160 × 200 | 63 × 78 |
| European Union | King | 180 × 200 | 72 × 78 |
| US and Canada | Twin | 99 × 191 | 39 × 75 |
| US and Canada | Twin XL | 99 × 203 | 39 × 80 |
| US and Canada | Full | 137 × 191 | 54 × 75 |
| US and Canada | Queen | 152 × 203 | 60 × 80 |
| US and Canada | King | 193 × 203 | 76 × 80 |
| US and Canada | California King | 183 × 213 | 72 × 84 |
| Pocket depth | Depth | Fits mattress up to |
|---|---|---|
| Standard | 350 mm | 300 mm |
| Deep | 400 mm | 350 mm |
| Extra deep | 450 mm | 400 mm |
All dimensions are finished, measured flat and relaxed after final press. Hospitality sizes are made to property specification and are not limited to this chart.
Specification the Customer Supplies
| Specification the customer supplies | Why it is needed |
|---|---|
| Finished panel width and length | Sets the cut blank before pocket and hem allowance |
| Mattress thickness | Sets pocket depth. A sheet cut to the wrong depth will not stay on |
| Fabric construction and thread count | Sets consumption, hand and price |
| Elastic layout and width | All-round, corners only, or all-round with straps. Standard is 8 mm |
| Hem depth | Sets the channel allowance and the finished appearance. Standard is 25 mm |
| Seam and stitch specification | To ISO 4916 and ISO 4915, or Fleafel issues one for approval |
| Dimensional tolerance | Standard is ±1.5 per cent on width and length |
| Label content and position | Fibre composition, care, dealer identity, origin |
| Packing | Polybag, insert card, carton quantity, carton marking |
Options
- Decoration
- Embroidery and custom labelling carry a one-off setup charge, not a higher minimum; digitising is charged once per design and the artwork remains yours.
- Elastic
- All four sides in an 8 mm channel, corners only, or all four sides with under-mattress anchor straps.
- Packing
- Polybag, insert card, carton quantity, carton marking.
MOQ and Lead Time
Minimum order quantity
| Product | Stock fabric, stock colour | Dyed to your colour | Custom woven or jacquard |
|---|---|---|---|
| Fitted sheets | 250 | 500 | 1,000 |
All minimums are per size and per colourway. A total order minimum of 1,000 pieces applies, so a buyer can spread across three or four sizes and still clear the threshold. Trial orders below minimum are accepted from 50 pieces at a 35 per cent premium on the bulk unit price. Embroidery and custom labelling carry a one-off setup charge, not a higher minimum; digitising is charged once per design and the artwork remains yours.
Lead time
| Fabric route | First order | Repeat order | Notes |
|---|---|---|---|
| Stock fabric, stock colour | 45 days | 30 days | From approved pre-production sample |
| Dyed to your colour | 60 days | 45 days | Includes 25 to 35 days mill lead time |
| Custom woven or jacquard | 75 days | 55 days | Includes loom setup and first-run approval |
| Sampling, proto | 7 working days | n/a | From receipt of tech pack or reference sample |
| Sampling, pre-production | 12 working days | n/a | From proto approval |
All bulk lead times run from approval of the pre-production sample, not from purchase order. Fabric lead time is stated separately so you can see what sits inside the number.