Sheet Set Manufacturer, Private Label and Hospitality
Fitted, flat and pillowcases packed as a set to your carton spec
Fleafel manufactures sheet sets of fitted sheet, flat sheet and pillowcases in percale, sateen, twill and jacquard for national retailers and private label bedding brands. Each piece is built to the same specification as when it is sold alone: a 350, 400 or 450 mm pocket on the fitted sheet, a double-turned 100 mm top hem on the flat sheet, and housewife, Oxford or bag pillowcases. The set is packed together to your carton specification. Minimum order is 150 sets per size and colourway in stock fabric, or 300 dyed to your colour.
Constructions Available
| Construction | Weave | Yarn count | Thread count or weight | Typical use |
|---|---|---|---|---|
| Percale | Plain | 40s to 80s combed | 200 to 400 TC | Crisp hand, hospitality and premium retail |
| Sateen | Satin | 60s to 100s combed | 300 to 600 TC | Soft hand and surface lustre |
| Twill | Twill | 40s to 60s | 200 to 300 TC | Durability, high-wash environments |
| Jacquard | Jacquard | 60s to 100s | 300 to 500 TC | Woven pattern, decorative ranges |
Size Range and Pocket Depths
Fleafel produces to the standard finished sizes of every market it serves, and to house sizes on customer specification. The tables below are the market conventions; the approved tech pack governs.
| Market | Size | Mattress, cm | Mattress, inches |
|---|---|---|---|
| United Kingdom | Single | 90 × 190 | 36 × 75 |
| United Kingdom | Double | 135 × 190 | 54 × 75 |
| United Kingdom | King | 150 × 200 | 60 × 78 |
| United Kingdom | Super King | 180 × 200 | 72 × 78 |
| European Union | Single | 90 × 200 | 36 × 78 |
| European Union | Double | 140 × 200 | 55 × 78 |
| European Union | Queen | 160 × 200 | 63 × 78 |
| European Union | King | 180 × 200 | 72 × 78 |
| US and Canada | Twin | 99 × 191 | 39 × 75 |
| US and Canada | Twin XL | 99 × 203 | 39 × 80 |
| US and Canada | Full | 137 × 191 | 54 × 75 |
| US and Canada | Queen | 152 × 203 | 60 × 80 |
| US and Canada | King | 193 × 203 | 76 × 80 |
| US and Canada | California King | 183 × 213 | 72 × 84 |
| Pocket depth | Depth | Fits mattress up to |
|---|---|---|
| Standard | 350 mm | 300 mm |
| Deep | 400 mm | 350 mm |
| Extra deep | 450 mm | 400 mm |
All dimensions are finished, measured flat and relaxed after final press. Hospitality sizes are made to property specification and are not limited to this chart.
Finished Sizes
Fleafel produces to the standard finished sizes of every market it serves, and to house sizes on customer specification. The tables below are the market conventions; the approved tech pack governs.
United Kingdom
All dimensions in centimetres, width × length.
| Bed size | Fitted sheet | Flat sheet | Duvet cover |
|---|---|---|---|
| Single, 90 × 190 | 90 × 190 + pocket | 180 × 260 | 135 × 200 |
| Double, 135 × 190 | 135 × 190 + pocket | 230 × 260 | 200 × 200 |
| King, 150 × 200 | 150 × 200 + pocket | 275 × 275 | 225 × 220 |
| Super King, 180 × 200 | 180 × 200 + pocket | 305 × 275 | 260 × 220 |
| Pillowcase | Size (cm) |
|---|---|
| Housewife | 50 × 75 |
| King | 50 × 90 |
| Square or Continental | 65 × 65 |
Where a retailer works to a house size, we cut to the house size.
United States and Canada
All dimensions in inches, width × length. Canada uses the US size set.
| Bed size | Fitted sheet | Flat sheet | Duvet cover |
|---|---|---|---|
| Twin, 39 × 75 | 39 × 75 + pocket | 66 × 96 | 68 × 88 |
| Twin XL, 39 × 80 | 39 × 80 + pocket | 66 × 100 | 68 × 90 |
| Full, 54 × 75 | 54 × 75 + pocket | 81 × 96 | 80 × 86 |
| Queen, 60 × 80 | 60 × 80 + pocket | 90 × 102 | 88 × 92 |
| King, 76 × 80 | 76 × 80 + pocket | 108 × 102 | 104 × 90 |
| California King, 72 × 84 | 72 × 84 + pocket | 108 × 102 | 104 × 96 |
| Pillowcase | Size (in) |
|---|---|
| Standard | 20 × 30 |
| Queen | 20 × 30 |
| King | 20 × 40 |
| Euro sham | 26 × 26 |
Duvet covers are cut to customer specification.
European Union
Europe has no single bedding size standard, so this table runs country by country. All dimensions in centimetres.
| Market | Duvet cover, single | Duvet cover, double | Pillowcase |
|---|---|---|---|
| Germany, Austria | 135 × 200, 155 × 220 | 200 × 200, 240 × 220 | 80 × 80, 40 × 80 |
| France, Belgium | 140 × 200 | 200 × 200, 240 × 220 | 65 × 65, 50 × 70 |
| Italy | 140 × 200, 155 × 220 | 200 × 200, 240 × 220 | 50 × 75, 50 × 90 |
| Netherlands | 140 × 200 | 240 × 220 | 60 × 70 |
| Denmark | 140 × 200 | 200 × 200, 240 × 220 | 60 × 63, 65 × 65 |
| Sweden, Finland | 150 × 210 | 220 × 220, 240 × 220 | 50 × 60, 50 × 70 |
In Germany the long-standing norm is a 135 × 200 cm duvet cover with an 80 × 80 cm pillowcase. France and Belgium commonly use 140 × 200 with a square 65 × 65 pillowcase that is rarely sold in Germany. Fleafel produces to each national convention.
All dimensions are finished, measured flat and relaxed after final press. Hospitality sizes are made to property specification and are not limited to this chart.
Specification the Customer Supplies
| Specification the customer supplies | Why it is needed |
|---|---|
| Set contents | Which pieces, and how many pillowcases per set |
| Mattress size and thickness | Sets the fitted sheet panel and pocket depth |
| Flat sheet and pillowcase sizes | Per the market size chart or your house size |
| Elastic layout and width | All-round, corners only, or all-round with straps. Standard is 8 mm |
| Pillowcase construction | Housewife, Oxford or bag style |
| Fabric construction and thread count | Sets consumption, hand and price |
| Seam and stitch specification | To ISO 4916 and ISO 4915, or Fleafel issues one for approval |
| Dimensional tolerance | Standard is ±1.5 per cent on width and length |
| Label content and position | Fibre composition, care, dealer identity, origin |
| Set packing | Polybag, insert card, carton quantity, carton marking |
Options
- Decoration
- Embroidery and custom labelling carry a one-off setup charge, not a higher minimum; digitising is charged once per design and the artwork remains yours.
- Set pieces
- Elastic, hems and pillowcase construction follow the fitted sheet, flat sheet and pillowcase options.
- Packing
- Packed as a set to your carton specification: polybag, insert card, carton quantity, carton marking.
MOQ and Lead Time
Minimum order quantity
| Product | Stock fabric, stock colour | Dyed to your colour | Custom woven or jacquard |
|---|---|---|---|
| Sheet sets | 150 | 300 | 600 |
All minimums are per size and per colourway. A total order minimum of 1,000 pieces applies, so a buyer can spread across three or four sizes and still clear the threshold. Trial orders below minimum are accepted from 50 pieces at a 35 per cent premium on the bulk unit price. Embroidery and custom labelling carry a one-off setup charge, not a higher minimum; digitising is charged once per design and the artwork remains yours.
Lead time
| Fabric route | First order | Repeat order | Notes |
|---|---|---|---|
| Stock fabric, stock colour | 45 days | 30 days | From approved pre-production sample |
| Dyed to your colour | 60 days | 45 days | Includes 25 to 35 days mill lead time |
| Custom woven or jacquard | 75 days | 55 days | Includes loom setup and first-run approval |
| Sampling, proto | 7 working days | n/a | From receipt of tech pack or reference sample |
| Sampling, pre-production | 12 working days | n/a | From proto approval |
All bulk lead times run from approval of the pre-production sample, not from purchase order. Fabric lead time is stated separately so you can see what sits inside the number.